B193 Process Platform Project
Client - Consortium of Sime Darby
Engineering Sdn. Bhd. And Swiber Offshore Construction Pte.
Ltd.
End Client - ONGC
Scope - FEED & DETAIL DESIGN (PROCESS
SCOPE)
TONNAGE TOTAL - 25000
MT
Project Overview
Well cum Process Platform with bridge connected 70 people LQ,
bridge connected (80 meters) LP Flare and Subsea connected (700
meters) HP Flare
CPP - 8 Legged jacket, LQ – 4 legged
Jacket, HP and LP flare -Tripods
Central Processing
Platform (CPP) for processing the well fluid from B-193A (oil)
wells and B-172A, B-178A, B-179A, B-28A-A, B-22 and B-28A
(future platform) well fluid and B-23A-A gas received through
infield submarine pipelines.
35,000 BOPD of Oil, 1.1
MMSCMD of Gas, 20,000 BOPD of Produced Water, 1873 BOCD
Condensate
Major Facilities
- HP production Separator and LP production Separator
- Gas Turbine Generators
- Main Oil Pumps
- Process Gas Compressors
- Sweetening Unit & Acid Gas Disposal Units
- Produced water system
- Chemical Injection System & Gas Dehydration Unit
- Water Injection System
Major Deliverables
- PROCESS - Design Basis, HYSYS Simulation,
PFD, HMBT, P&ID, Equipment Sizing, Line Sizing, Process Data
Sheets.
- MECHANICAL - Design Basis, Mechanical
Data Sheets, Equipment Design calculation, RFQ’s, TBE
- PIPING - Design Basis, MTO, Equipment
Layouts, Piping GAD, Stress Analysis, Isometrics, Pipe Support
Standards
- STRUCTURAL - Design Basis, In-place
Analysis, Fatigue Analysis, Seismic Analysis, Pile / Conductor
Drivability, Primary, Secondary & Tertiary Steel design, MTO
- PIPELINE - Riser Design
- ELECTRICAL - Design Basis, Load List,
SLD, Electrical Equipment List, Cathodic protection system
- INSTRUMENTATION - Design Basis,
Instrument Index, I/O List, ESD I/O List, Instrument Data
Sheets, Control Valves
- SAFETY - Safety Layouts
B193 5 Wellhead Project
Client - Consortium of Sime Darby
Engineering Sdn. Bhd. and Swiber Offshore Construction Pte.
Ltd.
End Client - ONGC
Scope - FEED & DETAIL DESIGN,
PRODUCTION & FABRICATION ENGINEERING
TONNAGE
TOTAL - 24000 MT
Project Overview
Unmanned, 4 Legged Jacket, Single batter, 60 to 70 meter water
depth, 3 to 4 slots, Straight & Curved conductors, &
preinstalled Riser.
Main Deck cum Helideck, Cellar Deck,
Sub cellar deck, boat landing. Monorails for material handling,
Solar Panels. Flow Arm, Production & Test Header Manifold, Test
Separators, HIPPS, Air compressor / Dryer, Utility & Instrument
Air Receivers, Glycol Seal Pot, CO2 Snuffing System, Vent Boom,
Launchers / Receivers, E&I Shelter rooms, Potable water system,
CCD and Diesel Storage System
Major Deliverables
- PROCESS - Design Basis, HYSYS Simulation,
PFD, HMBT, P&ID, Equipment Sizing, Line Sizing, Process Data
Sheets.
- MECHANICAL - Design Basis, Mechanical
Data Sheets, Equipment Design calculation, RFQ, TBE, Purchase
Specification, Material Handling Studies PIPING- Piping Design
Basis, Equipment Layout, Piping GAD, PDMS Modeling, Pipe
Stress Philosophy, Pipe Stress Analysis, Pipe Support
Standards, Pipe Support Modeling, TBE, MTO and Isometrics
- PIPING - Piping Design Basis, Equipment
Layout, Piping GAD, PDMS Modeling, Pipe Stress Philosophy,
Pipe Stress Analysis, Pipe Support Standards, Pipe Support
Modeling, TBE, MTO and Isometrics
- Structural - Topside – In-place
Analysis, Fatigue Analysis, Seismic Analysis, Lift,
Transportation, Load out Analysis
- Jacket – In-place Analysis, Fatigue /
Seismic Analysis, Lift, Transportation, Load out Analysis,
Upending, Pile / Conductor Drivability, Pile makeup, On Bottom
Stability, Mud-Mat Design Primary, Secondary & Tertiary Steel
design, Boat landing, Boat ship impact analysis etc. Design
Basis, Technical Bid Evaluation for Barge Bumpers, Helideck
Safety Net etc…
- PIPELINE - Design Basis, Expansion
Analysis, Stability Analysis, Stress Analysis for PIPEPLINE,
Riser design
- ELECTRICAL - Design Basis, Solar Panel
Sizing, Cable Tray routing, Load List, SLD, Cathodic
protection
- INSTRUMENTATION - Design Basis,
Instrument Data Sheets, Instrument Index, IO List, and Control
Valves etc.
- SAFETY - Design Basis, HAZID / HAZOP,
Safety Layouts, Dispersion Studies CO2 snuffing
Software Used
3D Modeling - PDMS 12 SP-5
Process - HYSYS 7.1
Structural - SACS 5.3, BOCAD 22,GRL-WEAP 2005
Pipe
Stress - CAESAR 5.2
Pipeline - PIPESIM 2009-1, PLUSONE
5.2
Drafting - ACAD 2010
Laying of New HOUT Crude Transmission Line
Client - Punj Lloyd Ltd.
End Client - Aramco Gulf Operations
Company, Limited (“AGOC”) and Kuwaiti Gulf Oil Company (K.S.C.)
(“KGOC”), jointly operating as “Al-Khafji Joint Operations” or
“KJO”
Scope - FEED & DETAIL
DESIGN
Project Overview
The purpose of the Project is to install a new Crude
Transmission Line as replacement for the existing Transmission
Line that has developed internal corrosion.
20” x 44 km
Crude Transmission pipeline from Ratawi Platform to Onshore
Processing Station with associated topsides and onshore
facility modification. Topside Modification involves deck
extension to provision a Vertical Pig Launcher and onshore
plant modification involves provision of pig receiver, with
necessary piping and instrumentation hook ups.
Major Deliverables
- Pipelines - FEED Verification Report,
Pipeline Route & Marine Survey Corridor Drawings, Design
basis, Riser and Riser Clamps Drawings, Riser Design Reports,
On bottom Stability report, Pipeline Expansion Report,
Alignment Drawings, Pipeline Approach and Departure Drawings,
Riser General Arrangement Drawings, Anode Arrangement
Drawings, Pipelines Tie In Spool Details, Crossing Design.
- Structures - Local Analysis Structural
Design and Detailing of New Deck Extension, Preliminary lift
Analysis of Deck Extension, Structural Assessment of Existing
structure by carrying out Push over Global Analysis using SACS
5.4 Software.
- Mechanical - Mechanical Design Basis,
Equipment List, Specifications, Mechanical Data sheet,
Material handling Study report, Vendor Data Review, TBE and
Purchase Specification.
- Process - Process Design Basis, Process
Simulation, Process Flow Diagrams, Piping & Instrumentation
Diagrams, Process Data sheets, Cause & Effect Matrix, SAFE
Charts.
- Piping - Piping General Arrangement
Drawings, 3D Modeling & Report, Piping Isometrics, and Stress
Analysis Report for critical lines, Vendor data review.
- Instrumentation - Instrument Design
Basis, Instrument Specification, Instrument Index, Instrument
Datasheet, I/O Counts, Instrument Location Drawings, Junction
Box wiring diagrams, Vendor Data Review.
- Electrical - Verification and Revision of
Load Schedule, Cable Tray Routing Drawings, Cable Trench,
grounding and Lighting, Cable Schedule, Hazardous Area
Classification Drawing.
FPSO Cidade de Maricá and FPSO Cidade de Saquarema
Client - SBM (Single Buoy Moorings
Inc), Monaco
End Client -
Petrobras, Brazil
Scope -
DETAILED ENGINEERING SERVICES TOPSIDES MODULES
Project Overview
SBM's Project "FPSO Cidade de Maricá and FPSO Cidade de
Saquarema" comprises the conversion of two oil tankers to a
FPSO each designed for operation in the South Atlantic off the
coast of Brazil. Scope of work included provision of Piping and
Structural Engineering Services for the Manifold Modules TS264,
TS265, TS266 and TS267.
Major Deliverables
3D Model.
The 3D Model for each FPSO shall include-
- All piping (2" and above) shown on Process system
P&ID’s for areas involved.
- All pipe supports.
- Fire monitors if applicable.
- All platforms (Note 1), ladders, stairs, walkways,
hand railing, etc. on equipment.
- Escape routes, maintenance areas, pulling areas,
lay-down areas, access routes, etc. as obstruction volumes.
- Module supports (Note 2)
- Pancake main grid + deck plate (Note 2)
- Pancake equipment supporting steel (Note 2)
- Pancake piping supporting steel (Note 2)
- Pancake miscellaneous steel (e.g. handrail, drain
boxes, drain pits, coamings, pipe penetrations, E&I
penetrations, etc.) (Note 2)
- Superstructure main grid + grating
- Superstructure equipment supporting steel
- Superstructure piping supporting steel
- Superstructure miscellaneous steel (e.g. stairs,
ladders, handrail, drip trays, drain pits, coamings, pipe
penetrations, E&I penetrations, etc.)
2D Deliverables.
- Escape & Equipment Layouts [PDMS Draft]
- Piping Layouts [PDMS Draft]
- Piping Isometrics [PDMS]
- Pipe Support Details [MDS & Draft]
- Pipe Support Layouts [PDMS Draft]
- Structural Drawings [PDMS Draft & AutoCAD]
LPG Tank Project
Client - ERGIL GROUP
End Client - MRS Oil and Gas in Tin Can
Island area, Lagos State, Nigeria
Scope
- FEED & DETAIL DESIGN
Project Overview
Scope involves Design of LPG Import Facility consisting
of two LPG spheres with 4000MT capacity each, along with truck
loading facilities. In addition to spheres scope included
design of associated facilities like mercaptan system, vapor
recompression system, spill containment system, spill
containment system, Vent/Flare System, Metering system etc.
Major Deliverables
- Design Basis, Process Flow Diagrams,
- Piping and Instrumentation Diagram, Process
calculations,
- RFQs, MTOs
- Process Data sheets for equipments and Instruments,
- Mechanical Data Sheets,
- Plot plans, layouts,
- Civil Foundation Reports and Drawings for equipments.
- Instrument data sheets, instrument index, instrument
sizing calculations, instrument location diagrams
Liquid Nitrogen Unit Re-installation Project
Client - PROVIDENCE DOYTECH LIMITED -
BAKU
End Client - AZMECO
(Azerbaijan Methanol Company)
Scope
- FEED & DETAIL DESIGN
Project Overview
Feed and detail design for liquid nitrogen (generation and
storage) unit re-installation.
Major Deliverables
- Design Basis, Process Flow Diagrams,
- Design Ratification- Verifying the sizes and
capacities of various existing equipments.
- Detailed Design Basis (multidisciplinary)
- Identify all the missing components in site and AZMECO
warehouse and following documents shall be generated.
- Equipment List, Utility Consumption List, PFD,
Re-issue of P&IDs for complete Liquid Nitrogen Plant,
indicating all the required tie-in locations as per site
conditions, Datasheets, Material take-off, BOM – Piping, E&I,
Civil Structures, RFQ
- Technical specifications required for procurement of
these items, Re-issue of Plot plan and Piping GAD for the
complete Liquid Nitrogen Plant, 3-D Model for the complete
unit
- Instrument Schedule, Civil Foundation design
verification for all the existing foundations inside the skid
limit of the Liquid Nitrogen Unit. General Arrangement
drawing.
B193 HUC project
Client - Consortium of Sime Darby
Engineering Sdn. Bhd. and Swiber Offshore Construction Pte.
Ltd.
End Client - ONGC
Scope - Provision of Marine Spread
consisting of Accommodation Work Barge with tug (Ocean 303 with
Ocean Star) Supply Vessel (Ocean Prince) Hook Up,
Pre-commissioning and Commissioning for B193 Process Platform
Project Overview
Well cum Process Platform with bridge connected 70 people
LQ, bridge connected (80 meters) LP Flare and Subsea connected
(700 meters) HP Flare CPP - 8 Legged jacket, LQ – 4 legged
Jacket, HP and LP flare – Tripods Central Processing Platform
(CPP) for processing the well fluid from B-193A (oil) wells and
B-172A, B-178A, B-179A, B-28A-A, B-22 and B-28A (future
platform) well fluid and B-23A-A gas received through infield
submarine pipelines. 35,000 BOPD of Oil, 1.1 MMSCMD of Gas,
20,000 BOPD of Produced Water, 1873 BOCD Condensate
B127 Pipeline Project
Client - Punj Lloyd Limited
Project Overview
FEED Verification and Detailed Engineering
Discipline
Pipelines, Process, Piping, Mechanical, Instrumentation,
Electrical, Structures.
Description
115.5 km (total of 9 segments with longest one being 53
km) of submarine pipeline with diameters of 6", 8" and 16".
Topside Modification works on Five Platforms with Deck
Extension and provision of Launcher and receivers with
associated piping and instrumentation works.
Deliverables
- Pipelines - FEED
Verification Report, Pipeline Route & Marine Survey Corridor
Drawings, Design basis, Riser and Riser Clamps Drawings,
Riser/J tubes Design Reports, On bottom Stability report,
Pipeline Expansion Report, Alignment Drawings, Pipeline
Approach and Departure Drawings, Riser General Arrangement
Drawings, Anode Arrangement Drawings, Pipelines Tie In Spool
Details, Crossing Design.
- Structures - Local Analysis
Structural Design and Detailing of New Deck Extension,
Preliminary lift Analysis of Deck Extension, Equipment Support
Drawings.
- Mechanical - Mechanical
Design Basis, Equipment List, Specifications, Mechanical Data
sheet, Material handling Study report, Vendor Data Review, TBE
and Purchase Specification.
- Process - Process Design
Basis, Process Simulation, Process Flow Diagrams, Piping &
Instrumentation Diagrams, Process Data sheets for equipments
and instruments, Cause & Effect Matrix, SAFE Charts.
- Piping - Piping General
Arrangement Drawings, 3D Modeling & Report, Piping Isometrics,
and Stress Analysis Report for critical lines, Vendor data
review.
- Instrumentation - Instrument
Design Basis, Instrument Specification, Instrument Index,
Instrument Datasheet, I/O Counts, Instrument Location
Drawings, Junction Box wiring diagrams, Vendor Data Review.
- Electrical - Verification
and Revision of Load Schedule, Cable Tray Routing Drawings,
Cable Trench, grounding and Lighting, Cable Schedule,
Hazardous Area Classification Drawing.
WO-16 & SB-14 Pipeline Project.
Client - Punj Lloyd Ltd.
End Client - ONGC
Scope - FEED & DETAIL DESIGN
Project Overview
Laying of approx. 122.33 Km rigid submarine pipelines in
6 segments for Oil and Gas. Sub-sea Tie-in ICP Heera Trunk
Line. Topside modifications at BPB and BCPA2 Complex in B&S
field.
Major Deliverables
Pipeline Route & Marine Survey Corridor Drawings, design
basis, riser and riser clamps drawings, riser/j-tube design
reports, alignment drawings, pipeline approach and departure
drawings, Riser/J-Tube Assembly Drawings, Anode Arrangement
Drawings, Pipelines Tie In Spool Details, Crossing Design,
SSIV/Umbilical Drawings, Instrumentation and Electrical
Material Requisition.