Project References

B193 Process Platform Project

Client - Consortium of Sime Darby Engineering Sdn. Bhd. And Swiber Offshore Construction Pte. Ltd.
End Client - ONGC
Scope - FEED & DETAIL DESIGN (PROCESS SCOPE)
TONNAGE TOTAL - 25000 MT

Project Overview

Well cum Process Platform with bridge connected 70 people LQ, bridge connected (80 meters) LP Flare and Subsea connected (700 meters) HP Flare
CPP - 8 Legged jacket, LQ – 4 legged Jacket, HP and LP flare -Tripods
Central Processing Platform (CPP) for processing the well fluid from B-193A (oil) wells and B-172A, B-178A, B-179A, B-28A-A, B-22 and B-28A (future platform) well fluid and B-23A-A gas received through infield submarine pipelines.
35,000 BOPD of Oil, 1.1 MMSCMD of Gas, 20,000 BOPD of Produced Water, 1873 BOCD Condensate

Major Facilities

• HP production Separator and LP production Separator
• Gas Turbine Generators
• Main Oil Pumps
• Process Gas Compressors
• Sweetening Unit & Acid Gas Disposal Units
• Produced water system
• Chemical Injection System & Gas Dehydration Unit
• Water Injection System

Major Deliverables

• PROCESS - Design Basis, HYSYS Simulation, PFD, HMBT, P&ID, Equipment Sizing, Line Sizing, Process Data Sheets.
• MECHANICAL - Design Basis, Mechanical Data Sheets, Equipment Design calculation, RFQ’s, TBE
• PIPING - Design Basis, MTO, Equipment Layouts, Piping GAD, Stress Analysis, Isometrics, Pipe Support Standards
• STRUCTURAL - Design Basis, In-place Analysis, Fatigue Analysis, Seismic Analysis, Pile / Conductor Drivability, Primary, Secondary & Tertiary Steel design, MTO
• PIPELINE - Riser Design
• ELECTRICAL - Design Basis, Load List, SLD, Electrical Equipment List, Cathodic protection system
• INSTRUMENTATION - Design Basis, Instrument Index, I/O List, ESD I/O List, Instrument Data Sheets, Control Valves
• SAFETY - Safety Layouts

B193 5 Wellhead Project

Client - Consortium of Sime Darby Engineering Sdn. Bhd. and Swiber Offshore Construction Pte. Ltd.
End Client - ONGC
Scope - FEED & DETAIL DESIGN, PRODUCTION & FABRICATION ENGINEERING
TONNAGE TOTAL - 24000 MT

Project Overview

Unmanned, 4 Legged Jacket, Single batter, 60 to 70 meter water depth, 3 to 4 slots, Straight & Curved conductors, & preinstalled Riser.
Main Deck cum Helideck, Cellar Deck, Sub cellar deck, boat landing. Monorails for material handling, Solar Panels. Flow Arm, Production & Test Header Manifold, Test Separators, HIPPS, Air compressor / Dryer, Utility & Instrument Air Receivers, Glycol Seal Pot, CO2 Snuffing System, Vent Boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD and Diesel Storage System

Major Deliverables

• PROCESS - Design Basis, HYSYS Simulation, PFD, HMBT, P&ID, Equipment Sizing, Line Sizing, Process Data Sheets.
• MECHANICAL - Design Basis, Mechanical Data Sheets, Equipment Design calculation, RFQ, TBE, Purchase Specification, Material Handling Studies PIPING- Piping Design Basis, Equipment Layout, Piping GAD, PDMS Modeling, Pipe Stress Philosophy, Pipe Stress Analysis, Pipe Support Standards, Pipe Support Modeling, TBE, MTO and Isometrics
• PIPING - Piping Design Basis, Equipment Layout, Piping GAD, PDMS Modeling, Pipe Stress Philosophy, Pipe Stress Analysis, Pipe Support Standards, Pipe Support Modeling, TBE, MTO and Isometrics
• Structural - Topside – In-place Analysis, Fatigue Analysis, Seismic Analysis, Lift, Transportation, Load out Analysis
• Jacket – In-place Analysis, Fatigue / Seismic Analysis, Lift, Transportation, Load out Analysis, Upending, Pile / Conductor Drivability, Pile makeup, On Bottom Stability, Mud-Mat Design Primary, Secondary & Tertiary Steel design, Boat landing, Boat ship impact analysis etc. Design Basis, Technical Bid Evaluation for Barge Bumpers, Helideck Safety Net etc…
• PIPELINE - Design Basis, Expansion Analysis, Stability Analysis, Stress Analysis for PIPEPLINE, Riser design
• ELECTRICAL - Design Basis, Solar Panel Sizing, Cable Tray routing, Load List, SLD, Cathodic protection
• INSTRUMENTATION - Design Basis, Instrument Data Sheets, Instrument Index, IO List, and Control Valves etc.
• SAFETY - Design Basis, HAZID / HAZOP, Safety Layouts, Dispersion Studies CO2 snuffing

Software Used

3D Modeling - PDMS 12 SP-5
Process - HYSYS 7.1
Structural - SACS 5.3, BOCAD 22,GRL-WEAP 2005
Pipe Stress - CAESAR 5.2
Pipeline - PIPESIM 2009-1, PLUSONE 5.2
Drafting - ACAD 2010

Laying of New HOUT Crude Transmission Line

Client - Punj Lloyd Ltd.
End Client - Aramco Gulf Operations Company, Limited (“AGOC”) and Kuwaiti Gulf Oil Company (K.S.C.) (“KGOC”), jointly operating as “Al-Khafji Joint Operations” or “KJO”
Scope - FEED & DETAIL DESIGN

Project Overview

The purpose of the Project is to install a new Crude Transmission Line as replacement for the existing Transmission Line that has developed internal corrosion.
20” x 44 km Crude Transmission pipeline from Ratawi Platform to Onshore Processing Station with associated topsides and onshore facility modification. Topside Modification involves deck extension to provision a Vertical Pig Launcher and onshore plant modification involves provision of pig receiver, with necessary piping and instrumentation hook ups.

Major Deliverables

• Pipelines - FEED Verification Report, Pipeline Route & Marine Survey Corridor Drawings, Design basis, Riser and Riser Clamps Drawings, Riser Design Reports, On bottom Stability report, Pipeline Expansion Report, Alignment Drawings, Pipeline Approach and Departure Drawings, Riser General Arrangement Drawings, Anode Arrangement Drawings, Pipelines Tie In Spool Details, Crossing Design.
• Structures - Local Analysis Structural Design and Detailing of New Deck Extension, Preliminary lift Analysis of Deck Extension, Structural Assessment of Existing structure by carrying out Push over Global Analysis using SACS 5.4 Software.
• Mechanical - Mechanical Design Basis, Equipment List, Specifications, Mechanical Data sheet, Material handling Study report, Vendor Data Review, TBE and Purchase Specification.
• Process - Process Design Basis, Process Simulation, Process Flow Diagrams, Piping & Instrumentation Diagrams, Process Data sheets, Cause & Effect Matrix, SAFE Charts.
• Piping - Piping General Arrangement Drawings, 3D Modeling & Report, Piping Isometrics, and Stress Analysis Report for critical lines, Vendor data review.
• Instrumentation - Instrument Design Basis, Instrument Specification, Instrument Index, Instrument Datasheet, I/O Counts, Instrument Location Drawings, Junction Box wiring diagrams, Vendor Data Review.
• Electrical - Verification and Revision of Load Schedule, Cable Tray Routing Drawings, Cable Trench, grounding and Lighting, Cable Schedule, Hazardous Area Classification Drawing.

FPSO Cidade de Maricá and FPSO Cidade de Saquarema

Client - SBM (Single Buoy Moorings Inc), Monaco
End Client - Petrobras, Brazil
Scope - DETAILED ENGINEERING SERVICES TOPSIDES MODULES

Project Overview

SBM's Project "FPSO Cidade de Maricá and FPSO Cidade de Saquarema" comprises the conversion of two oil tankers to a FPSO each designed for operation in the South Atlantic off the coast of Brazil. Scope of work included provision of Piping and Structural Engineering Services for the Manifold Modules TS264, TS265, TS266 and TS267.

Major Deliverables

3D Model.
The 3D Model for each FPSO shall include-

• All piping (2" and above) shown on Process system P&ID’s for areas involved.
• All pipe supports.
• Fire monitors if applicable.
• All platforms (Note 1), ladders, stairs, walkways, hand railing, etc. on equipment.
• Escape routes, maintenance areas, pulling areas, lay-down areas, access routes, etc. as obstruction volumes.
• Module supports (Note 2)
• Pancake main grid + deck plate (Note 2)
• Pancake equipment supporting steel (Note 2)
• Pancake piping supporting steel (Note 2)
• Pancake miscellaneous steel (e.g. handrail, drain boxes, drain pits, coamings, pipe penetrations, E&I penetrations, etc.) (Note 2)
• Superstructure main grid + grating
• Superstructure equipment supporting steel
• Superstructure piping supporting steel
• Superstructure miscellaneous steel (e.g. stairs, ladders, handrail, drip trays, drain pits, coamings, pipe penetrations, E&I penetrations, etc.)

2D Deliverables.

• Escape & Equipment Layouts [PDMS Draft]
• Piping Layouts [PDMS Draft]
• Piping Isometrics [PDMS]
• Pipe Support Details [MDS & Draft]
• Pipe Support Layouts [PDMS Draft]
• Structural Drawings [PDMS Draft & AutoCAD]

LPG Tank Project

Client - ERGIL GROUP
End Client - MRS Oil and Gas in Tin Can Island area, Lagos State, Nigeria
Scope - FEED & DETAIL DESIGN

Project Overview

Scope involves Design of LPG Import Facility consisting of two LPG spheres with 4000MT capacity each, along with truck loading facilities. In addition to spheres scope included design of associated facilities like mercaptan system, vapor recompression system, spill containment system, spill containment system, Vent/Flare System, Metering system etc.

Major Deliverables

• Design Basis, Process Flow Diagrams,
• Piping and Instrumentation Diagram, Process calculations,
• RFQs, MTOs
• Process Data sheets for equipments and Instruments,
• Mechanical Data Sheets,
• Plot plans, layouts,
• Civil Foundation Reports and Drawings for equipments.
• Instrument data sheets, instrument index, instrument sizing calculations, instrument location diagrams

Liquid Nitrogen Unit Re-installation Project

Client - PROVIDENCE DOYTECH LIMITED - BAKU
End Client - AZMECO (Azerbaijan Methanol Company)
Scope - FEED & DETAIL DESIGN

Project Overview

Feed and detail design for liquid nitrogen (generation and storage) unit re-installation.

Major Deliverables

• Design Basis, Process Flow Diagrams,
• Design Ratification- Verifying the sizes and capacities of various existing equipments.
• Detailed Design Basis (multidisciplinary)
• Identify all the missing components in site and AZMECO warehouse and following documents shall be generated.
• Equipment List, Utility Consumption List, PFD, Re-issue of P&IDs for complete Liquid Nitrogen Plant, indicating all the required tie-in locations as per site conditions, Datasheets, Material take-off, BOM – Piping, E&I, Civil Structures, RFQ
• Technical specifications required for procurement of these items, Re-issue of Plot plan and Piping GAD for the complete Liquid Nitrogen Plant, 3-D Model for the complete unit
• Instrument Schedule, Civil Foundation design verification for all the existing foundations inside the skid limit of the Liquid Nitrogen Unit. General Arrangement drawing.

B193 HUC project

Client - Consortium of Sime Darby Engineering Sdn. Bhd. and Swiber Offshore Construction Pte. Ltd.
End Client - ONGC
Scope - Provision of Marine Spread consisting of Accommodation Work Barge with tug (Ocean 303 with Ocean Star) Supply Vessel (Ocean Prince) Hook Up, Pre-commissioning and Commissioning for B193 Process Platform

Project Overview

Well cum Process Platform with bridge connected 70 people LQ, bridge connected (80 meters) LP Flare and Subsea connected (700 meters) HP Flare CPP - 8 Legged jacket, LQ – 4 legged Jacket, HP and LP flare – Tripods Central Processing Platform (CPP) for processing the well fluid from B-193A (oil) wells and B-172A, B-178A, B-179A, B-28A-A, B-22 and B-28A (future platform) well fluid and B-23A-A gas received through infield submarine pipelines. 35,000 BOPD of Oil, 1.1 MMSCMD of Gas, 20,000 BOPD of Produced Water, 1873 BOCD Condensate

B127 Pipeline Project

Client - Punj Lloyd Limited

Project Overview

FEED Verification and Detailed Engineering

Discipline

Pipelines, Process, Piping, Mechanical, Instrumentation, Electrical, Structures.

Description

115.5 km (total of 9 segments with longest one being 53 km) of submarine pipeline with diameters of 6", 8" and 16". Topside Modification works on Five Platforms with Deck Extension and provision of Launcher and receivers with associated piping and instrumentation works.

Deliverables

• Pipelines - FEED Verification Report, Pipeline Route & Marine Survey Corridor Drawings, Design basis, Riser and Riser Clamps Drawings, Riser/J tubes Design Reports, On bottom Stability report, Pipeline Expansion Report, Alignment Drawings, Pipeline Approach and Departure Drawings, Riser General Arrangement Drawings, Anode Arrangement Drawings, Pipelines Tie In Spool Details, Crossing Design.
• Structures - Local Analysis Structural Design and Detailing of New Deck Extension, Preliminary lift Analysis of Deck Extension, Equipment Support Drawings.
• Mechanical - Mechanical Design Basis, Equipment List, Specifications, Mechanical Data sheet, Material handling Study report, Vendor Data Review, TBE and Purchase Specification.
• Process - Process Design Basis, Process Simulation, Process Flow Diagrams, Piping & Instrumentation Diagrams, Process Data sheets for equipments and instruments, Cause & Effect Matrix, SAFE Charts.
• Piping - Piping General Arrangement Drawings, 3D Modeling & Report, Piping Isometrics, and Stress Analysis Report for critical lines, Vendor data review.
• Instrumentation - Instrument Design Basis, Instrument Specification, Instrument Index, Instrument Datasheet, I/O Counts, Instrument Location Drawings, Junction Box wiring diagrams, Vendor Data Review.
• Electrical - Verification and Revision of Load Schedule, Cable Tray Routing Drawings, Cable Trench, grounding and Lighting, Cable Schedule, Hazardous Area Classification Drawing.

WO-16 & SB-14 Pipeline Project.

Client - Punj Lloyd Ltd.
End Client - ONGC
Scope - FEED & DETAIL DESIGN

Project Overview

Laying of approx. 122.33 Km rigid submarine pipelines in 6 segments for Oil and Gas. Sub-sea Tie-in ICP Heera Trunk Line. Topside modifications at BPB and BCPA2 Complex in B&S field.

Major Deliverables

Pipeline Route & Marine Survey Corridor Drawings, design basis, riser and riser clamps drawings, riser/j-tube design reports, alignment drawings, pipeline approach and departure drawings, Riser/J-Tube Assembly Drawings, Anode Arrangement Drawings, Pipelines Tie In Spool Details, Crossing Design, SSIV/Umbilical Drawings, Instrumentation and Electrical Material Requisition.